Vertical Square Planetary Ball Mill (Production Model)

Model No.:XQM-(20-100)
Brand:TENCAN
Applications:The planetary ball mill is widely used in many fields of geology, mine, metallurgy, electric industry, construction, ceramics, chemicals, light industry, medicine, environmental protection etc.

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Overview
Working Principle
Feature
Technical Parameter
Accessory

Vertical planetary ball mill is a necessary device of high-tech materials mixing, fine grinding, sample making, new product development and small batch production. Tencan planetary ball mill owns small volume, high efficiency, low noise and functional features which is a ideal equipment for R&D institution, university, enterprises laboratory to get samples (each experiment can get
Four samples at the same time). this kind of ball mill can be used for grinding special materials under the vacuum condition if it is loaded with vacuum mill jars.
Vertical planetary ball mill production model is a large-sized planetary ball mill which is designed, developed, and manufactured on the basis of working principle of small planetary ball mill. The
production planetary ball mill is mainly suitable for mass grinding production.

The ball mill shell is welded with thick steel plate, which has high strength, impact resistance, deformation resistance, fine workmanship, strong and beautiful appearance. The material of mechanic parts is strictly processed by heat treatment process and numerical control processing technology. The gear box is adopted with quasi-sealed groove embedded structure, and the drive gear is made of wear-resistant precision gear. The machine frame and structure are fully considered in design to ensure the stable, safe and reliable operation of the ball mill under long-term and high load conditions, and to effectively achieve the effect of noise reduction in the operation of the machine. The liquid oil self-lubricating device is designed with low noise and high intensity, and it is equipped with a liquid oil level meter for easy replacement. The supporting lifting and feeding devices are adopted with integrated design. The feeding device incorporates the technology of vibrating screening and discharging for simple and convenient operation. It realizes easy and fast picking up, discharging and loading of mill jars, reduces labor intensity and improves production efficiency. With the touch screen of micro-computer, machine operation is becoming convenient, the interface is more simple and intuitive,forward and reversal alternating control can be achieved easily. It owns functions of timing and power-off memory.

Advantages of Tencan Vertical Planetary Ball Mill Production Model

1.Stable revolving speed of the drive gear ensures consistency and repeatability of experiment.

2. Planetary movement principle is adopted in the machine with advantages of high speed, large energy, high efficiency, fine granularity.

3. Four powder samples from different sizes and different materials can be obtained for each batch.

4. Ball mill is controlled by frequency converter, you may choose ideal rotating speed according to expected experimental result. The frequency converter is

equipped with device of under voltage and over-current to protect the motor.

5. Planetary ball mill has functions of timing power off, self-timing forward and reversal rotation. You may choose freely any operation mode of one-way direction,

alternation, succession, time setting according to experimental needs, so as to improve grinding efficiency.

6. Technical features of Tencan planetary ball mill: low center of gravity, stable performance, compact structure, easy operation, reliable safety, lower noise, small loss.

7. Safety switch is installed on the machine for stopping to prevent safety accident if the safety cover is opened while machine is running.

Application Cases of Planetary Ball Mill

Application Cases of Planetary Ball Mill

Technical Data Sheet of Tencan Vertical Planetary Ball Mill Production Model

Drive Mode	Gear drive
Operation Mode	Two or four mill jars can be used for each grinding
Max Load Capacity For Materials	Less than 1/3 of each jar volume, total max capacity: less than 1/3 of total jars volume
Feed Size of Materials	Soft and Crispy material≤10mm,Other hard materials≤3mm
Output Granularity	Smallest granularity can be reached to 0.1µm
Rotational Speed Ratio	1/2
Max.Continuous Operating Time	72 Hours
Materials of Available Mill Jars	304 Stainless steel, 316l stainless steel, Zirconia, Nylon, PU, Alumina ceramic (corundum), PTFE, Agate, Tungsten carbide,etc

Technical Parameter Table(I) of Vertical Square Planetary Ball Mill (Production Type)
Type NO	Specification	Volume of Each Matched Pot	Quantity	Remarks
XQM-20	20L	2-5L	4pcs	Matched with vacuum mill pots from 2L to 4L
XQM-40	40L	5-10L	4pcs	Can be Matched with 5L Vacuum mill Pot
XQM-60	60L	10-15L	4pcs	Can be Matched with 10L Vacuum mill Pot
XQM-100	100L	20-25L	4pcs	Can be Matched with 20L Vacuum mill Pot

Technical Parameter Table(II) of Vertical Square Planetary Ball Mill (Production Type)
Model	Power (KW)	Voltage	Revolution Speed (rpm)	Rotation Speed (rpm)	Total Timing (min)	Alternating Run Time of Forward & Reversal Rotation (min)	Noise≤db
XQM-20	4	380V-50Hz	25-215	50-430	1-9999	1-999	65db
XQM-40	5.5	380V-50Hz	20-195	40-390	1-9999	1-999	68db
XQM-60	7.5	380V-50Hz	27-174	40-260	1-9999	1-999	68db
XQM-100	11	380V-50Hz	27-160	40-240	1-9999	1-999	68db

Technical Parameter Table(III) of Vertical Square Planetary Ball Mill (Production Type)
Model	Power (KW)	Speed Control Mode	Net Weight (kg)	Dimension (mm)
XQM-20	4	Frequency Control	440	1200760920
XQM-40	5.5	Frequency Control	675	14008501030
XQM-60	7.5	Frequency Control	875	16009501120
XQM-100	11	Frequency Control	1100	175011001180

Please Check the Parameter of Mill Jar and Mill Ball

Material	Volume of Mill Jar	Diameter of Mill Ball (mm)
Stainless Steel	2L,2.5L,3L,4L,5L,10L,15L,20L,25L	1-30mm
Zirconia	2L,3L,4L,5L	1-30mm
Alumina	2L,3L,5L,10L	1-50mm
Tungsten Carbide	\	3-10mm
Agate	2L	6-35mm
Iron Core PU	\	15-30mm
Nylon	2L,2.5L,3L,4L,5L,10L,15L,20L,25L	\
PU	2L,2.5L,3L,4L,5L,10L,15L,20L,25L	\
PTFE	2L,2.5L,3L,4L,5L,10L	\

Besides the planetary ball mill machine, our factory provides all kinds of mill pots，like stainless steel mill pot, zirconia mill pot, alumina mill pot, nylon mill pot, PU mill pot, tungsten mill pot, hard metal mill pot and tempered nylon mill pot etc. Further, we also provide stainless steel mill balls, zirconia mill balls, alumina mill balls, PU mill balls, steel carbon mill balls,tungsten mill balls, etc.

Available Mill Jars & Specifications

Description of Mill Jars	Available Specifications
304 Stainless steel mill jar	From 50ml to 25L
Alumina ceramic (Corundum) mill jar	From 50ml to 10L
Zirconium mill jar	From 50ml to 5L
Nylon mill jar	From 50ml to 25L
Polyurethane mill jar	From 50ml to 1L
PTFE/Teflon mill jar	From 50ml to 10L
Agate mill jar	From 50ml to 2L
Tungsten carbide mill jar	From 50ml to 2L
316l Stainless steel mill jar	Customized
304 Stainless steel vacuum mill jar	Customized

Suggestions for Matching Solution About Mill Jars & Materials

Materials & Requests	Recommended Solutions
Soil materials and other materials which are not allowed with any impurity contamination	Agate mill jar
Metal or nonmetal which are not allowed with any impurity contamination	Zirconium mill jar
High hardness materials like diamond, tungsten carbide	Tungsten carbide mill jar
Strong add & alkali materials, or other materials under high temperature	PTFE mill jar
Iron ore materials or other materials with low impurity sensitivity	304 stainless steel mill jar
Pigment or materials with later processing under high temperature	Nylon mill jar
Aluminum materials like ceramic glaze	Corundum mill jar
Electronic materials like lithium battery	Polyurethane mill jar
Easily oxidized materials or some materials which need to be protected under special atmosphere	Vacuum mill jar

We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

Available Mill Balls & Specifications

Descriptions	Available Specifications (Diameter Size)
304 Stainless steel mill balls	From 1mm to 30mm
316l Stainless steel mill balls	From 1mm to 30mm
Alumina mill balls	From 1mm-50mm
Zirconium mill balls	From 0.1mm to 30mm
Agate mill balls	From 1mm-30mm
Tungsten carbide mill balls	From 2mm to 20mm
Carbon steel mill balls	From 1mm to 30mm
Iron core PU mill balls	From 15mm-30mm

Suggestions for Matching Solution About Grinding Medium & Materials

Grinding Balls	Hardness ( Mohs )	Characteristics
Tungsten Carbide Balls	≥9.0	Super wear-resistance, no impurity, anti-corrosion, High temperature resistance
Zirconia Balls	≥9.0	Super wear-resistance, no impurity, anti-corrosion, High temperature resistance, commonly used for medicine, food and other materials which can not be allowed with impurity.
Stainless Steel Balls	≥6.0	Wear-resistance, anti-corrosion, high temperature resistance, brings some impurity.
Agate Balls	≥7.0	Super wear-resistance, commonly used for medicine, food and other materials which can not be allowed with impurity, anti-corrosion, high temperature resistance
Alumina Balls	≥8.5	Wear-resistance, anti-corrosion, high temperature resistance, brings impurity

Pictures of Accessories & Spare Parts

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